DW735 Manual: A Comprehensive Guide
This comprehensive guide details the DEWALT DW735’s operation, safety, and maintenance. It ensures optimal performance of this heavy-duty, 13-inch portable thickness planer.
The DEWALT DW735 is a robust, 13-inch portable thickness planer designed for both professional woodworkers and serious DIY enthusiasts. This manual serves as a vital resource for understanding its capabilities and ensuring safe, efficient operation. Known for its power and precision, the DW735 excels at dimensioning lumber and achieving smooth, consistent cuts.
Featuring a two-speed gearbox, it adapts to various wood types and project requirements. This guide covers everything from initial setup and blade maintenance to detailed operating instructions and troubleshooting tips. Prioritize safety by carefully reviewing the precautions outlined within this manual before use.
Safety Precautions
Prioritizing safety is paramount when operating the DEWALT DW735 planer. Always wear approved safety glasses and a dust mask to protect against flying debris and wood dust. Ensure the work area is well-lit and free of obstructions. Disconnect the power cord before making any adjustments or changing blades.
Never force the planer; let the cutterhead do the work. Keep hands clear of the infeed and outfeed tables during operation. This manual details specific warnings for the DW735, emphasizing responsible use to prevent potential injuries. Familiarize yourself with all safety features before each use.
General Safety Rules
Adhering to general workshop safety rules is crucial. Keep the work area clean and well-lit. Use appropriate personal protective equipment, including safety glasses, dust masks, and hearing protection. Never operate power tools under the influence of drugs or alcohol. Ensure all guards are in place and functioning correctly before operation.
Inspect power cords for damage before each use. Avoid loose clothing or jewelry that could become entangled in moving parts. Disconnect the power tool when not in use and before servicing. Maintain a safe distance from others while operating the planer.
Specific DW735 Safety Warnings
Always feed wood into the DW735 planer in the correct direction. Never attempt to plane short pieces or small stock without using a push stick. Be mindful of kickback, which can occur if the wood binds within the machine. Regularly inspect and maintain the blades, ensuring they are sharp and properly installed.
Avoid planing wood with loose knots or foreign objects. Never reach under the feed table while the planer is running. Disconnect the power before making any adjustments or changing blades. Understand the two-speed settings and their appropriate applications.
Understanding the DW735 Components
This section details the key parts of the DEWALT DW735 planer, including the feed table, depth adjustment knob, and robust motor housing for clarity.
Planer Overview
The DEWALT DW735 is a powerful and portable thickness planer designed for both professional woodworkers and serious DIY enthusiasts. This 13-inch planer excels at dimensioning lumber and creating smooth, consistent surfaces. Its two-speed gearbox provides versatility, allowing users to adjust the feed rate based on the wood species and desired finish.
Featuring a heavy-duty construction, the DW735 is built to withstand the demands of frequent use. It’s a semi-professional tool capable of handling a wide range of planing tasks, from rough stock removal to fine adjustments; The planer’s portability makes it ideal for job site work or smaller workshops where space is limited.
Key Parts Identification
Understanding the DW735’s components is crucial for safe and effective operation. Key areas include the Feed Table, supporting the wood as it passes through the blades, and the Depth Adjustment Knob, controlling the amount of material removed with each pass. The robust Motor Housing contains the powerful motor driving the cutterhead.
Additional important parts are the infeed and outfeed tables, blade drum, and dust collection port. Familiarize yourself with the location of all controls, including the power switch and speed selection lever. Proper identification ensures correct assembly, maintenance, and troubleshooting.
Feed Table
The DW735’s Feed Table provides a stable surface for wood to travel through the planer. It’s comprised of both infeed and outfeed sections, supporting the material before and after it passes the cutterhead. Ensuring the table is clean and free of debris is vital for smooth operation and accurate cuts.
Inspect the table for any damage or warping before each use. Proper alignment of the infeed and outfeed tables is critical to prevent snipe – unwanted cuts at the beginning or end of the board. Regular cleaning prevents kickback and ensures consistent results.
Depth Adjustment Knob
The Depth Adjustment Knob on the DW735 precisely controls the amount of material removed with each pass. Rotating this knob raises or lowers the cutterhead, determining the cutting depth. Graduations on the knob indicate the depth of cut, allowing for accurate and repeatable adjustments.
Small adjustments yield finer cuts, ideal for delicate work, while larger adjustments remove more material quickly. Always lock the knob securely after setting the desired depth to prevent accidental changes during operation. Consistent, incremental adjustments are key to achieving a smooth, flat surface.
Motor Housing
The DW735’s robust Motor Housing encases and protects the powerful motor driving the cutterhead. Constructed from durable materials, it withstands the vibrations and stresses of planing operations. This housing also incorporates ventilation ports to dissipate heat generated during extended use, preventing overheating and ensuring consistent performance.
Regularly inspect the housing for any cracks or damage. Maintaining a clean housing is crucial for optimal cooling. Never operate the planer with a damaged motor housing, as this could pose a safety hazard and compromise the tool’s functionality.
Setting Up the DW735
Proper setup is vital for safe and accurate planing; This involves initial inspection, blade installation, sharpening, and secure connection to a compatible power source.
Initial Inspection
Before first use, thoroughly inspect the DW735 for any shipping damage. Carefully examine the planer, including the motor housing, feed table, and all included accessories. Verify that all parts are present and securely attached. Check the power cord for any cuts or fraying, and ensure the blade installation area is clean and free of debris.
Confirm the depth adjustment knob operates smoothly and the feed table moves freely. A pre-operation check ensures safe and efficient operation, preventing potential issues during planing. Addressing any concerns before use will maximize the lifespan and performance of your DW735.
Installing the Blades
Proper blade installation is crucial for optimal cutting performance and safety. Always disconnect the power cord before attempting any blade changes. Carefully remove the blade guard and inspect the blade mounting area for cleanliness. Ensure the blades are installed with the correct cutting edge facing the direction of rotation.
Tighten the blade screws securely using the appropriate Torx bit (T30). Regularly sharpening or replacing blades maintains consistent cuts. Refer to the blade sharpening section for detailed maintenance instructions. Incorrect installation can lead to poor cuts or potential hazards.
Blade Installation Procedure
Begin by disconnecting the planer from the power source. Remove the blade guard, then loosen and remove the existing blades using a T30 Torx bit. Inspect each blade for sharpness and damage, replacing if necessary. Install new or sharpened blades, ensuring the cutting edges face the correct rotational direction.
Securely tighten all blade screws in a crisscross pattern to ensure even pressure. Reattach the blade guard, verifying it’s properly secured. A properly installed blade is essential for safe and efficient planing operations.
Blade Sharpening & Maintenance
Regular blade sharpening is crucial for optimal performance. Dull blades cause tear-out and require more power. Use a dedicated blade sharpening system or professional service to maintain the correct bevel angle. Inspect blades frequently for nicks or damage, addressing them promptly.
After sharpening, ensure blades are balanced to prevent vibration. Clean blades after each use, removing pitch and debris. Store blades properly to prevent corrosion and maintain their cutting edge. Proper maintenance extends blade life and ensures clean cuts.
Connecting to Power
Before connecting the DW735, verify your power source matches the planer’s voltage requirements (typically 220V 60Hz in some regions). Ensure the power switch is in the “off” position to prevent accidental start-up. Use a properly grounded outlet to minimize the risk of electric shock.
Inspect the power cord for any damage before each use; do not operate if damaged. Avoid using extension cords if possible, but if necessary, use a heavy-duty cord rated for the planer’s amperage. Always disconnect the power cord when changing blades or performing maintenance.
Operating the DW735
The DW735 offers precise cuts with its powerful motor and two-speed gearbox, ideal for dimensioning and fine adjustments during planing operations.
Adjusting Cutting Depth
Precisely adjusting the cutting depth is crucial for achieving desired results with the DW735 planer. The depth adjustment knob allows for incremental changes, ensuring controlled material removal. Begin with shallow cuts, especially when working with hardwoods or unfamiliar stock.
Rotate the knob clockwise for increased depth and counterclockwise for reduced depth. Regularly check the depth using a ruler or gauge to maintain accuracy. Avoid attempting to remove excessive material in a single pass, as this can strain the motor and compromise the finish. Multiple shallow passes yield superior results and extend blade life.
Feed Rate Selection
The DW735 offers two feed rate options: low and high speed, impacting the planing process. Selecting the appropriate speed depends on the wood type, its hardness, and the desired finish. Hardwoods and difficult grains necessitate a slower feed rate for cleaner cuts and reduced strain on the motor.
Softer woods allow for a faster feed rate, increasing productivity. Listen to the motor; straining indicates a speed that’s too high. Experiment to find the optimal balance between speed and quality. Consistent feed pressure is vital for uniform results, regardless of the chosen speed.
Low-Speed Operation
Utilizing the low-speed setting on the DW735 is ideal for harder wood species like oak, maple, or those with challenging grain patterns. This slower pace allows the blades to effectively shear the wood fibers, minimizing tear-out and producing a smoother surface. It also reduces stress on the motor, extending its lifespan during demanding tasks.
Low speed is also recommended for achieving very precise depth-of-cut adjustments. The reduced feed rate provides greater control, ensuring accuracy and minimizing the risk of over-planing. Remember to maintain consistent pressure for optimal results.
High-Speed Operation
The DW735’s high-speed setting excels when working with softer wood types like pine, fir, or cedar. This faster feed rate efficiently removes material, significantly reducing planing time for larger projects. However, it’s crucial to exercise caution, as excessive speed can lead to tear-out on these softer woods if not managed correctly.
High speed is also beneficial for quickly dimensioning lumber where precision isn’t paramount. Always ensure the workpiece is securely supported and feed it smoothly to maintain consistent results and prevent kickback. Monitor the motor for any signs of strain.
Planing Techniques
Achieving optimal results with the DW735 requires understanding proper planing techniques. Always support the workpiece firmly, ensuring it’s level with the feed table. Begin with a shallow cut, gradually increasing depth with subsequent passes to avoid bogging down the motor or causing tear-out.
For wider boards, multiple overlapping passes are recommended. Maintain a consistent feed rate, allowing the blades to do the work. Inspect the wood frequently for imperfections and adjust settings accordingly. Remember to always plane with the grain for the smoothest finish.
Maintenance and Troubleshooting
Regular maintenance ensures longevity and peak performance of your DW735. Addressing common issues like blade chatter or motor overheating promptly prevents further damage.
Regular Maintenance Schedule
To maintain optimal performance, adhere to a consistent maintenance schedule for your DEWALT DW735. After each use, thoroughly clean the planer of sawdust and debris, preventing buildup that can hinder operation. Inspect the blades frequently – ideally before each use – for sharpness and damage, replacing or sharpening as needed.
Monthly, check and tighten all bolts and screws to ensure stability. Lubricate moving parts according to the manufacturer’s recommendations. Annually, a more comprehensive inspection is advised, including a detailed examination of the motor and electrical components. Proper maintenance extends the lifespan of your DW735 and ensures safe, efficient operation.
Common Issues & Solutions
Addressing common issues promptly ensures continued functionality of your DEWALT DW735. Blade chatter often indicates dull or improperly installed blades; sharpen or reinstall them securely. Motor overheating can stem from excessive feed rate or sawdust buildup – reduce speed and clean the unit thoroughly.
If the planer isn’t cutting evenly, check blade alignment and depth settings. Unusual noises may signal loose components; tighten all bolts. Always disconnect the power before any inspection or repair. Refer to the full manual for detailed troubleshooting steps and safety precautions when addressing these or other concerns.
Blade Chatter
Blade chatter during operation typically indicates an issue with the cutting blades themselves. This often arises from dull blades, requiring sharpening or replacement to restore a clean cut. Improper blade installation, including loose or unevenly tightened screws, can also contribute to this vibration.
Ensure the blades are correctly seated and secured according to the manual’s instructions. Inspect the feed table for any obstructions or debris that might cause uneven pressure. Addressing these factors will minimize chatter and improve the quality of your planing work, ensuring smooth and accurate results.
Motor Overheating
Motor overheating is a serious concern that can damage the DW735. This frequently occurs during prolonged, heavy-duty use or when the motor is overworked with excessively hard wood. Insufficient ventilation, such as blocked air vents, also contributes to heat buildup.
Allow the planer to cool down completely before resuming operation. Reduce the feed rate and take lighter passes to lessen the strain on the motor. Regularly clean the air vents to ensure proper airflow. If overheating persists, consult a qualified technician for inspection and potential repairs.
Technical Specifications
The DW735 boasts a 13-inch cutting width and powerful motor. It features two speeds and specific dimensions, crucial for understanding its capabilities and limitations.
Dimensions and Weight
Understanding the physical characteristics of the DEWALT DW735 is vital for transport and workspace planning. This planer measures 33cm in width, impacting its footprint on your workbench. Its robust construction contributes to a substantial weight, influencing maneuverability and stability during operation. While precise weight figures vary slightly, it’s a heavy-duty tool requiring careful handling. Knowing these dimensions allows for safe and efficient integration into your woodworking setup, ensuring adequate space for material handling and operation. Consider these factors when choosing storage solutions and planning projects.
Motor Details
The DEWALT DW735 boasts a powerful motor, crucial for efficient material removal and consistent performance. This planer features a motor designed for heavy-duty applications, delivering the necessary torque for tackling various wood types. It incorporates a two-speed gearbox, offering versatility for different cutting scenarios – a slower speed for delicate work and a faster speed for rapid material removal. The motor’s robust construction ensures durability and longevity, even under demanding conditions. Proper maintenance, including regular inspections, is key to preserving optimal motor function.
Cutting Capacity
The DEWALT DW735’s cutting capacity is a key feature for woodworking projects of varying scales. With a maximum planing width of 13 inches, it efficiently handles wider boards. The maximum cutting depth in a single pass is crucial for achieving desired results quickly. This planer excels at dimensioning lumber and creating smooth, consistent surfaces. Its three-knife cutterhead contributes to a clean finish and extended blade life. Understanding these capacity limits ensures safe and effective operation, maximizing the tool’s potential for diverse woodworking applications.
Accessories and Replacement Parts
Enhance your DW735 with compatible accessories like drive belts and blade screws. Replacement parts are readily available online and through authorized DEWALT retailers;
Compatible Accessories
Maximizing the functionality of your DEWALT DW735 planer involves utilizing compatible accessories. POWERTEC offers specialized hobelmesserschrauben (blade screws) – specifically T30 Torx-screws in 30-packs – designed for secure blade installation and removal. Furthermore, POWERTEC provides 9-ribbed planer drive belts, sold in 2-packs, ensuring consistent power transfer for smooth operation.
Consider dust collection solutions to maintain a clean workspace. While not explicitly mentioned as direct DW735 accessories, standard dust port adapters can connect to shop vacuums. Exploring options for blade sharpening systems will also prolong blade life and maintain optimal cutting performance. Regularly checking accessory availability ensures uninterrupted project workflow.
Where to Find Replacement Parts
Sourcing replacement parts for your DEWALT DW735 is crucial for maintaining its longevity and performance. Online retailers like Amazon and eBay frequently stock DW735 components, including blades, belts, and screws. Directly visiting the DEWALT website is also recommended, as they offer genuine parts and detailed parts diagrams.
Local hardware stores specializing in power tools may carry common replacement parts. Searching for “Dewalt DW735 parts” online will yield numerous suppliers. When ordering, always verify the part number to ensure compatibility. Manualzz.com provides access to DW735 manuals, aiding in part identification.
Warranty Information
DEWALT offers a warranty on the DW735 planer, protecting against manufacturing defects. The standard warranty period typically ranges from one to three years, depending on the region and registration status. It’s essential to register your tool with DEWALT to activate the full warranty benefits.
The warranty covers defects in materials and workmanship under normal use. Damage resulting from misuse, abuse, or unauthorized repairs is not covered. Retain your proof of purchase for warranty claims. Visit the official DEWALT website for detailed warranty terms and claim procedures.