Singer 15-91 Instruction Manual: A Comprehensive Guide
This manual provides detailed guidance for the Singer 15-91 sewing machine, a classic known for its durability. It covers setup, operation, maintenance, and troubleshooting,
ensuring users can maximize its potential.

Historical Context of the Singer 15-91
The Singer 15-91 holds a significant place in sewing machine history, emerging from the renowned Singer Manufacturing Company’s long tradition of innovation. Founded in 1851 with Isaac Singer’s patent for a practical sewing machine, the company quickly became a household name, revolutionizing the garment industry and domestic sewing practices. The 15-91, specifically, gained prominence as a robust and reliable machine favored by both home sewers and small-scale tailoring businesses.
Introduced during a period of increasing demand for accessible and efficient sewing technology, the 15-91 represented a refinement of earlier Singer models. It benefited from decades of engineering expertise, incorporating features designed for durability and ease of use. Documentation, like the instruction books and parts lists available today – including the 19753 and 1941 manuals for similar models like the 99-24 – demonstrate Singer’s commitment to supporting its customers with comprehensive resources. These resources, now often found in digital formats like PDFs, highlight the machine’s enduring legacy and continued relevance for enthusiasts and collectors.
The machine’s enduring appeal is also reflected in the ongoing availability of manuals and parts, showcasing a dedicated community preserving its functionality.
Understanding the Singer 15-91 Machine
The Singer 15-91 is a full-size, mechanical sewing machine celebrated for its sturdy construction and dependable performance. Unlike modern computerized machines, it operates using a series of gears, levers, and a handwheel, offering a direct connection between the operator and the sewing process. Its design prioritizes simplicity and longevity, making it a favorite among those who appreciate classic engineering.
Key components include the motor, housed within the machine’s body, powering the needle and feed dogs. The handwheel controls the sewing speed, while various dials and levers adjust stitch length and width. The machine utilizes a vibrating shuttle system, a hallmark of Singer’s earlier designs, known for its quiet operation and consistent stitch formation. Understanding the interplay of these components is crucial for effective operation and maintenance.
Access to original documentation, such as instruction manuals and parts lists (like those for the related 99-23 and 99-24 models), provides invaluable insight into the machine’s inner workings. Familiarizing yourself with these resources will enhance your ability to troubleshoot and repair the Singer 15-91, ensuring its continued functionality for years to come.
Key Features and Specifications
The Singer 15-91 boasts a robust, heavy-duty metal frame, contributing to its exceptional durability and stability during operation – a characteristic shared with modern machines like the Singer Heavy Duty 4452. It’s a mechanical machine, meaning it relies on gears and levers rather than electronic components, offering a tactile sewing experience.
This model features a straight stitch capability, ideal for a wide range of sewing projects, from garment construction to quilting. While it doesn’t offer a vast array of built-in stitches like contemporary machines (which may have 32, as seen in the 4452), its simplicity is a strength. The adjustable stitch length allows for versatility in fabric types and seam requirements.
The machine utilizes a vibrating shuttle system, known for its quiet operation and reliable stitch formation. It accommodates standard size 15×1 needles and operates at a consistent speed controlled by the handwheel. Original documentation, like instruction books for similar models (99-24), details specific specifications and operational parameters, aiding in optimal performance and maintenance.

Setting Up Your Singer 15-91
Before commencing any sewing project, proper setup is crucial for optimal performance. Begin by placing the Singer 15-91 on a stable, level surface, ensuring ample space for fabric maneuvering. Inspect the machine for any visible damage or loose parts, referencing available parts lists from resources like those for the Family Shops Machine No. 99-24.
Next, install the bobbin case and bobbin (detailed in a separate section). Ensure the presser foot is securely attached – different feet are available for various applications. Familiarize yourself with the handwheel and its direction of rotation. The machine requires manual lubrication, so understanding access points for oiling is vital (covered later).
Connect the power cord (if applicable – some models are hand-cranked) and verify the power switch functions correctly. Always consult the original instruction manual or readily available digital copies (like the singer-15-91-user-manual) for specific guidance. A correctly set-up machine minimizes issues and maximizes sewing efficiency, mirroring the reliability of modern Singer models.
Threading the Singer 15-91
Correct threading is paramount for consistent stitch formation on your Singer 15-91. Begin by ensuring the presser foot is raised, as this releases tension discs crucial for proper thread flow. Start with the spool pin, guiding the thread from the spool downwards, following the numbered threading path indicated on the machine.
The thread must pass through several guides, including tension discs, and then onto the take-up lever. Ensure the thread is securely seated in each guide to prevent skipping stitches. Next, thread the needle from front to back – the direction is vital. Refer to diagrams in the instruction manual (singer-15-91-user-manual) for visual clarity.
Finally, draw a sufficient length of thread (approximately 6-8 inches) through the needle eye. A properly threaded machine, combined with a correctly wound bobbin, ensures smooth operation. Incorrect threading is a common cause of sewing problems, so double-check each step. Remember, consistent thread path adherence is key, mirroring the precision of newer Singer models like the 4452.
Winding the Bobbin
Winding the bobbin correctly is essential for the Singer 15-91’s operation. Begin by placing the spool of thread on the spool pin. Guide the thread through the thread guide, then onto the bobbin winder tension disc. This ensures even distribution of thread onto the bobbin.
Next, place the empty bobbin onto the bobbin winder spindle. Push the bobbin winder lever to the right to engage the winding mechanism. Hold the thread tail firmly for the first few turns to prevent slippage. Gently depress the foot pedal to start winding.

The machine will automatically stop when the bobbin is full. Disengage the bobbin winder lever and remove the full bobbin. Trim the thread end and insert the bobbin into the bobbin case, ensuring it rotates freely. Proper bobbin winding, like correct threading, is vital for consistent stitch quality. Refer to the user manual (singer-15-91-user-manual) for detailed diagrams. A well-wound bobbin, alongside a correctly threaded machine, mirrors the reliability of modern Singer machines.
Basic Stitch Selection
The Singer 15-91 offers a range of basic stitches suitable for various sewing projects. Stitch selection is primarily managed through the stitch plate and associated dials. Commonly, a dial allows you to choose between straight stitch, zigzag stitch, and potentially a few decorative options, depending on the specific model variation.
To select a stitch, rotate the stitch dial to the desired setting. The corresponding stitch pattern will be indicated on the machine. For a straight stitch, align the indicator with the straight stitch marking. For a zigzag stitch, align it with the zigzag marking. Experiment with different stitch widths and lengths to achieve the desired effect.
Understanding these basic stitch options is fundamental to operating the Singer 15-91 effectively. The machine, like the modern Singer Heavy Duty 4452, provides versatility for both functional and decorative sewing. Always consult the instruction manual (singer-15-91-user-manual) for specific stitch diagrams and recommendations. Proper stitch selection ensures optimal results for your fabric and project.

Adjusting Stitch Length and Width
Fine-tuning your sewing projects on the Singer 15-91 requires mastering stitch length and width adjustments. Typically, separate dials or levers control these parameters. The stitch length dial determines the distance between each stitch, influencing the strength and appearance of the seam. Shorter stitch lengths are ideal for delicate fabrics and intricate work, while longer lengths are suitable for heavier materials and quicker sewing.
The stitch width dial, primarily affecting zigzag stitches, controls the breadth of the stitch. A narrower width creates a denser stitch, while a wider width produces a more open stitch. Experimentation is key to finding the optimal settings for your fabric and desired aesthetic. Refer to the instruction manual (singer-15-91-user-manual) for specific guidance.

Like the Singer Heavy Duty 4452, the 15-91 allows for precise control. Always test your settings on a scrap piece of fabric before beginning your project. Correct adjustments ensure a professional finish and prevent puckering or breakage;
Troubleshooting Common Issues

Even with a robust machine like the Singer 15-91, occasional issues can arise. Thread bunching is a frequent problem, often caused by improper threading or incorrect tension. Re-thread the machine carefully, ensuring the thread is properly seated in all guides and the tension dial is appropriately adjusted. Another common issue is skipped stitches, which can stem from a dull or incorrect needle, or improper timing.
If the machine is running roughly or making unusual noises, check for lint buildup in the bobbin area and around the moving parts. Regular cleaning, as detailed in the maintenance section, is crucial. A jammed needle can often be resolved by gently rocking the handwheel and carefully removing the fabric.
Consult the instruction manual (singer-15-91-user-manual) for detailed diagrams and solutions. Remember, preventative maintenance, like lubrication, minimizes these problems. If issues persist, seeking professional repair is recommended, preserving the machine’s longevity, similar to the care given to the Singer Heavy Duty 4452.
Needle and Presser Foot Guide
Selecting the correct needle and presser foot is vital for optimal Singer 15-91 performance. Universal needles (size 14/90) are suitable for most woven fabrics. For knits, use ballpoint needles (size 11/75 or 14/90) to avoid snagging. Denim requires heavier needles (size 16/100 or 18/110). Always replace needles regularly, as dull needles cause skipped stitches and fabric damage.
The standard presser foot is ideal for general sewing. A zipper foot facilitates close-stitch sewing along zippers. A buttonhole foot simplifies buttonhole creation. The manual (singer-15-91-user-manual) details specific foot applications. Ensure the presser foot is securely attached before sewing.
Proper needle and foot selection impacts stitch quality and fabric handling. Incorrect choices can lead to puckering, skipped stitches, or fabric feed issues. Experiment with different combinations to achieve the best results, mirroring the versatility of machines like the Singer Heavy Duty 4452. Refer to the parts list for available accessories.
Maintaining Your Singer 15-91
Regular maintenance ensures your Singer 15-91 operates smoothly for years. After each use, brush away lint from the bobbin area and feed dogs using a small brush. This prevents dust buildup that can cause jams and affect stitch quality. Periodically clean the machine’s exterior with a soft cloth.
Inspect the handwheel and surrounding areas for oil accumulation. Wipe away excess oil to prevent it from attracting dust. Refer to the lubrication instructions (detailed elsewhere in this guide) for proper oiling points. Avoid using harsh chemicals or solvents, as they can damage the machine’s finish.
Consistent cleaning and lubrication, as outlined in documents like the 19753 instruction book, are crucial. A well-maintained machine, similar in longevity to the Singer legacy since 1851, will deliver consistent performance. Addressing minor issues promptly prevents them from escalating into major repairs, preserving the machine’s functionality.
Lubrication Instructions

Proper lubrication is vital for the Singer 15-91’s longevity and smooth operation. Use only high-quality sewing machine oil; avoid household oils, which can gum up the mechanism. Key lubrication points include the bobbin race, the shuttle hook, and all moving parts within the machine head. Apply a small drop of oil to each point, ensuring it reaches the bearing surfaces.
The bull gear and its corresponding pinion gear require regular oiling. Access these gears carefully, following the instructions in the original manual (like the Singer Model 15-91 instruction book). Oil the needle bar and presser bar pivots as well. After oiling, operate the handwheel slowly to distribute the oil evenly.

Wipe away any excess oil to prevent dust accumulation. Over-oiling is as detrimental as under-oiling. Consistent, careful lubrication, mirroring the care given to Singer machines since Isaac Singer’s 1851 patent, will maintain peak performance and prevent wear, ensuring years of reliable service.
Belt Replacement Guide
Replacing the belt on your Singer 15-91 requires careful attention to detail. Begin by disconnecting the power supply. Remove the machine head cover, typically secured with screws. Locate the existing belt, noting its routing around the motor pulley and the handwheel. Carefully remove the old belt – it may be brittle with age.
Ensure the new belt is the correct size and type for the Singer 15-91 model. Position the new belt around the motor pulley first, then carefully stretch it over the handwheel. Verify the belt is seated correctly in the grooves of both pulleys. Reattach the machine head cover, ensuring no wires are pinched;
Before reconnecting power, manually turn the handwheel to confirm the belt runs smoothly without slipping. A properly installed belt, mirroring the quality of Singer machines since 1851, will restore power transmission and ensure the machine operates efficiently. Refer to the original instruction book for diagrams.
Accessing Additional Resources & Manuals
Beyond this guide, numerous resources exist to support your Singer 15-91 experience. Online archives frequently host downloadable manuals, including the original instruction book for Singer Model 15-91, often in searchable PDF format (like the 3.6 MB PDF available online). These digital copies are invaluable for detailed diagrams and troubleshooting.
Websites dedicated to vintage sewing machines often feature forums where users share knowledge, tips, and solutions specific to the 15-91. Exploring these communities can provide answers to unique challenges. Furthermore, the Singer Company itself may offer limited support or links to historical documentation.
Remember Isaac Merritt Singer’s legacy of innovation – resources continue to emerge. Websites like archive.org (identified as ark:/13960/s2kk257fxrk) can be fruitful. Always verify the accuracy of information found online, cross-referencing with trusted sources. Utilizing these resources ensures your Singer 15-91 remains a functional piece of sewing history.
Singer Company History & Legacy
The Singer Manufacturing Company’s story began in 1851 with Isaac Singer’s patent for the first practical sewing machine, instantly establishing the brand as an industry leader. This innovation revolutionized garment production, transitioning sewing from a laborious handcraft to a mechanized process.
For over a century, Singer machines, including the robust 15-91, became household staples, empowering generations with the ability to create and repair clothing. The company’s commitment to quality and continuous improvement cemented its reputation for durability and reliability.
Singer’s impact extends beyond domestic sewing; their machines played a crucial role in mass production within the garment industry. Even today, the name “Singer” remains synonymous with sewing, representing a legacy of innovation and craftsmanship. The enduring popularity of vintage models like the 15-91 demonstrates the lasting quality and design of these iconic machines, continuing to inspire and serve sewing enthusiasts worldwide.